Material Cost

The total cost of materials for this project was about $1,000 US, making it right in line with the $1K system on the Build-It-Solar site.

Solar Collector

Item Cost Qty Total
Insulated box
2x4 x 8’ stud $2 4 $24
19/32” x 4’ x 8’ sheathing plywood $15 2 $30
26” x 8’ clear polycarbonate $20 3 $60
1” x 4’ x 8’ polyisocyanurate insulation $15 2 $30
Plumbing
1/2” copper tee (10 pack) $8 3 $24
1/2” x 10’ copper pipe (type M) $11 10 $110
1/2” GatorBite elbow $7 2 $14
Fins
8” x 50’ x 0.012” aluminum flashing $15 3 $45
3/4” x 3’ steel rod (for fin forming) $13 1 $13
High-heat black spray paint $5 6 $30
Mounting
4x4 x 10’ treated lumber $12 2 $24
Gate hinge $4 2 $8
Quickcrete concrete mix (80 lb bag) $4 6 $24
Miscellaneous
1/2” sheet metal screws (300) $5 1 $5
1” screws with rubber gaskets (40) $6 2 $12
Clear silicone 9.8 oz. $5 6 $30
Total cost     $483

Storage Tank

Item Cost Qty Total
Insulated tank
2x4 x 8’ stud $2 12 $24
19/32” x 4’ x 8’ sheathing plywood $15 2 $30
2” x 4’ x 8’ polyisocyanurate insulation $26 2 $52
10’ x 15’ x 0.045” EPDM pond liner $90 1 $90
Heat exchanger
3/4” x 300’ PEX $140 1 $140
3/4” GatorBite elbow $9 2 $18
Miscellaneous
Clear silicone 9.8 oz. $5 2 $10
Total cost     $364

Pump Controller

Item Cost Qty Total
Sun-15 12V DC water pump $61 1 $61
Arduino Uno starter pack $50 1 $50
DS18B20 temperature sensors $4 2 $8
Relay, diode, transistor, terminals $20 1 $20
Total cost     $139